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AIRSHIP.DIYSource

Does the square-cube law let a carbon frame carry this?

Will it hold together?

The mass fraction against every rigid airship with published figures, the buckling allowables that actually size the frame, and the gust case that turns out to govern rather than the static one.


Can it be built?

Empty weight scaled from the Hindenburg, across the range of structural scaling exponents the historical record cannot distinguish between. This is deliberately a family of curves: one curve would be a claim the evidence does not support, and the two ends disagree about whether bigger ships are better or worse.

Envelope volumen = 1.06n = 1.00n = 0.90n = 0.80n = 0.67
6,000 m³42%52%74%104% ✕167% ✕
14,417 m³44%52%67%88%124% ✕
34,641 m³47%52%62%74%93%
83,236 m³49%52%57%62%69%
200,000 m³52%52%52%52%52%

✕ marks a hull that cannot lift its own empty weight. All exponents agree at 200,000 m³ because that is the Hindenburg, where the scaling is anchored.

Undecided, and the record cannot settle it

Fitting all eight rigids with published figures gives an exponent of 1.0603029053889061 at R² = 0.9579764518567386, which would mean the baseline closes comfortably and that mass fraction gets worse with size, not better. Restrict to the five best-sourced ships, whose volumes span only 1.41 to 1, and the fit collapses to 0.16 at R² = 0.45. The scatter from gas choice, structural material and national design philosophy is about 30 percentage points, which swamps any size trend over that range.

At the theoretical square-cube value the baseline ship cannot lift its own empty weight. A model that quietly picked the favourable end would report a comfortable design where the truth is a coin flip.

Every rigid with published figuresGasStructureEmpty weight fraction
R-38 / ZR-21921hydrogenduralumin45.0%
LZ-129 Hindenburg1936hydrogenduralumin51.8%
LZ-126 / USS Los Angeles1924heliumduralumin59.0%
USS Macon / ZRS-51933heliumduralumin60.1%
USS Akron / ZRS-41931heliumduralumin62.1%
USS Shenandoah / ZR-11923heliumduralumin63.1%
R1001929hydrogenduralumin67.4%
R1011929hydrogenstainless steel76.9%

Structural material moves the fraction by 9.5 points at constant size, year and specification: R100 in duralumin against R101 in stainless steel, both built to the same Air Ministry requirement in the same year. That is larger than any size effect in the dataset, which is why the material choice decides the mass fraction and the hull size does not.

Brief's cited benchmark
60.1%
USS Macon, but this is whole fixed weight, not structure
Macon on hydrogen-equivalent lift
55.7%
a third of the apparent gap is gas choice
The real target
51.8%
LZ-129 Hindenburg on an ISA basis, 1936, duralumin

Diagnostics

The curves the design actually turns on. Shear and bending moment are drawn as two charts sharing an axis rather than one chart with two scales, because newtons and newton metres are not comparable heights and putting them on one plot invites a reading that means nothing.

Power required against airspeed

Drag goes as the square of speed, so power goes as the CUBE. Doubling cruise speed costs eight times the power, and on a vehicle whose energy comes from a fixed area of sunlight that single fact shapes the whole mission concept. This ship is slow because being fast is unaffordable, not because it cannot be made faster.

0100200051015208 m/s designdouble the speed, eight times the powerairspeed, m/skW

Hours of station keeping per day, against wind

How long the daily solar budget can hold position against a given wind. There is a speed above which the ship cannot hold station at all and must drift, and finding it is one of the most operationally important numbers the model produces.

010200510152010.0 m/s: below this it holds all daywind, m/shours/day

Shear force along the hull

Buoyancy is distributed in proportion to cross-sectional area and weight is distributed wherever the heavy things are. Those two do not match, and the running difference is shear. Every step is a real item: the arrangement hangs 31 discrete masses on this girder, and the ship is trimmed with water to neutral buoyancy before it is loaded, because the lift margin is not spare capacity in flight.

-40-20020050100peak 45 kNstation from nose, mkN

Bending moment along the hull

Warm above the line is hogging, ends down and middle up; cool below is sagging. This ship does both, in still air at exact global equilibrium, because buoyancy and weight are never distributed the same way. But the still-air case is NOT what sizes the girder, and the panel below says what does.

0.00.2050100peak 0.35 MN·m hoggingstation from nose, mMN·m

What actually sizes the girder

An aeroplane's gust case gets worse as it flies faster. An airship's gets worse as it SLOWS, because the load is the Munk moment and incidence from a vertical gust is atan(w/V). This vehicle spends its life at station-keeping speed, which is the worst place to be.

Still air
0.35 MN·m
hogging
Gust
1.26 MN·m
43° of incidence
Design moment
1.26 MN·m
the gust governs

The static case is 0.35 MN m and the gust case is 1.26 MN m, so the gust sizes the girder. A 7.5 m/s vertical gust at 8 m/s of forward speed is 43 degrees of incidence, and the Munk moment peaks at 45. An airship's gust case gets WORSE as it slows down, which is the reverse of an aeroplane's and is why station-keeping is the structural design condition.


The frame, member by member

Everywhere else the frame mass is a scaling estimate: the Hindenburg's framework share of empty weight, corrected for carbon. That sizes a concept, and it is not a structure. This sizes the actual members against the gust moment and the buckling allowable, and then compares the two.

The laminate you can actually lay up

47 percent fibre volume, 3.4 percent voids, woven fabric, vacuum bagged. 408 MPa compressive and 64 GPa, against 570 MPa for the measured laminate this is scaled from: 62 percent of what a prepreg autoclave would give. Every one of those knockdowns is in the flattering direction if you skip it, and a buckling-critical frame is sized by exactly the properties they hit hardest.

Leaving the vacuum bag off costs a further 26% of compressive strength. The bag is not optional, and this is the number that says so.

Fibre volume
47%
57.4% for prepreg autoclave
Voids
3.4%
under 1% prepreg
Compressive
408MPa
62% of prepreg
Modulus
64GPa
Ply thickness
0.24mm
from 200 g/m² twill
LongitudinalsBaya/sSectionPliesAllowableReserveFrame mass
166 m1.29151 × 0.9 mm475 MPa1.7×6,169 kg
16chosen8 m1.73189 × 1.2 mm566 MPa2.3×9,639 kg
244 m1.29151 × 0.9 mm4166 MPa5.6×9,253 kg
245.4 m1.75151 × 0.9 mm492 MPa3.1×9,253 kg
324 m1.73151 × 0.9 mm4166 MPa7.5×12,337 kg
a/s is the panel aspect ratio, ring spacing over longitudinal spacing, and it is the invariant R38 violated: every rigid airship that did not break sat between 1.31 and 1.81, and R38 was at 4.59 when it broke in half on acceptance trials killing 44. THE MASS CLIMBS WITH THE LONGITUDINAL COUNT, not with the bays. Ring mass here is pinned at Akron's measured 2.17 times the longitudinal mass, so every longitudinal added drags 2.17 kg of ring along with it. Adding RINGS costs nothing in this model, which is why 24 members at 4 m and at 5.4 m come out at the same mass with 31 frames against 23. That is a limitation and not a result: the ratio is Akron's TOTAL transverse against TOTAL longitudinal mass and the spacing it was measured at is not recorded, so scaling it by a ring count would mean inventing one. Most configurations land on the four ply minimum practical laminate, which means the hull girder moment does not size them and their mass is a floor rather than an estimate. Not all of them do any more: 16 longitudinals at 8 m bays needs five plies once the 1.5 factor of safety is applied, which is a factor that was defined in the data and applied nowhere until it was wired in. Comparing an ultimate buckling allowable against a limit-load gust moment with nothing between them overstated what this frame could carry by exactly that factor.

Two routes to the frame mass, and they do not agree

Sizing the members from the gust moment gives 9639 kg; scaling Akron's measured framework share gives 4137 kg. A ratio of 2.33, and the bottom-up figure is HEAVIER, which is the wrong direction for an idealised sizing. THE LIKELY CAUSE IS THE SECTION, and it is the one thing this sizing cannot model. A real airship longitudinal is a LATTICE GIRDER: a triangular or square arrangement of small chords with diagonal bracing between them, and its depth comes from the lattice geometry rather than from a tube wall. This calculation models it as ONE LARGE TUBE, and at the four ply minimum practical laminate a single 151 mm tube carries far more material than four 30 mm chords of the same overall depth. Ebner (NACA TM 872) describes the lattice arrangement and it is what every rigid airship used. So the honest reading is that the bottom-up figure is an over-estimate of a structure nobody would build that way, and the historical share is the better number until somebody builds a bay and weighs it. The model uses the historical share, and carries the difference as margin rather than banking it.